Have you ever thought about how a fluid shapes into a cube, a square, a flower, or any complex geometrical structure? How are they shaped? Science has been everywhere since the inception of humans on earth; humans have always been using semi-liquid or liquid materials to mold different shapes or kinds for recreational purposes.
Earlier, bronze used to be the most common material used for shaping purposes; liquid bronze was shaped into glasses, utensils, flower vases, holders, and even doorknobs, etc. With time, metal became an expensive investment, which is when selfish humans moved towards a cheaper and stable source of molding material, which is how silicone was discovered.
Now, what is this silly Silicone?
I won’t start to explain this with” as the name suggests”; instead, a silicone is something that the name doesn’t suggest. A polymer in which alternate silicon and oxygen atoms are joined to form a complex structure. These polymers are inert and resistant to chemical attack, heat, cold, and even fungus. Phew! This is how it has become the first choice of molders over the years.
Molding, you mean the old worn-out heating, melting, and cooling method?
With the advancement in technology, the definition of almost everything has changed. Similar has happened with molding as well. When I say silicone molding, I mean the new modern method of producing quality products using new-age machinery. Silicon molding has become the most popular production method in manufacturing industries nowadays. There are types of molding, compression molding, injection molding, and silicone extrusion.
The most used of all of them is injection molding. In this, liquid silicon is filled in the mold through a nozzle operated under pressure. The best part of this molding is that every corner of the mold is filled with liquid silicon, is evenly placed, and dries up soon. But, during this period, injection molding has lost its sheen due to the complexities and cost reasons, and the market has been dominated by low volume silicone molding.
What is this new buzz in the town?
Low volume silicone molding is a cost-effective, time-saving technique for goods in batches, especially those newly launched in the market. Since the budgetary allocation for the production of new products is low, therefore, these days, this molding technique is most preferred among start-ups and small to medium-sized industries. Manufacturers can create 100 to 1,00,000 units
It allows prototyping, rapid-cooling of produce, and precision in the tiniest part being produced with utmost quality. Manufacturers can also make changes in the existing designs based on the feedback they receive from the market.
Why choose it?
This new-age technology comes with a package of pros that will compel you to choose it over others.
- Cost-reduction and less-expensive machinery use.
- Rapid competition tapping into the market.
- Bridge old products and new prototypes.
- Due to its fast design-changing technique, flexibility in production and changing market trends can be matched.
In short, this molding technique is the future of production because fashion and technology are changing rapidly. Before we go for mass production, small production is required to give ideas a live design and tap the market because who launches a new product first is the winner and alone bats the ball in the market.
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